Inkjet News

Traces of nanobubbles determine nanoboiling
 
BubbleJet printers use heating elements to effectively Bubble off ink within a Print Head causing the resultant bubble of ink to be imprinted on the papers surface. Using a microscope and some extreme “snapshot” photography with shutter speeds only a few nanoseconds long, researchers from the National Institute of Standards and Technology (NIST) and Cornell University have uncovered the traces of ephemeral “nanobubbles” formed in boiling water on a microheater. Their observations* suggest an added complexity to the everyday phenomenon of boiling, and may affect technologies as diverse as inkjet printers.

An Undeveloped Science
 
You might think that the science of boiling had been worked out some time ago, but it still has some mysteries, particularly at the nanometer scale. As water and other fluids change from their liquid state to a vapor, bubbles of the vapor form. The bubbles usually form at “nucleation sites,” which can be small surface irregularities on the container or tiny suspended particles in the fluid. The exact onset of boiling depends on the presence and nature of these sites.

How They did it
 
To observe the process, the NIST/Cornell team used a unique ultrafast laser strobe microscopy technique with an effective shutter speed of eight nanoseconds to photograph bubbles growing on a microheater surface about 15 micrometers wide. At this scale, a voltage pulse of only five microseconds superheats the water to nearly 300 °C, creating a microbubble tens of microns in diameter. When the pulse ends, the microbubble collapses as the water cools. What the team found was that if a second voltage pulse follows closely enough, the second microbubble forms earlier during the pulse and at a lower temperature apparently, as conjectured by the team, because nanobubbles formed by the collapse of the first bubble become new nucleation sites for the growth of later bubbles. The nanobubbles themselves are too small to observe, but by changing the timing between voltage pulses and observing how long it takes the second microbubble to form, the researchers were able to estimate the lifetime of the nanobubbles—roughly 100 microseconds.

Nanobubbles disrupt higher speed inkjet printer Bubble formation
 
These experiments are believed to be the first evidence that nanoscale bubbles can form on hydrophilic surfaces (previous evidence of nanobubbles was found only for hydrophobic surfaces like oilcloth) and the method for measuring nanobubble lifetimes may improve models for optimal heat transfer design in nanostructures. The work has immediate implications for inkjet printing, in which a metal film is heated with a voltage pulse to create a bubble that is used to eject a droplet of ink through a nozzle. If inkjet printing is pushed to higher speeds (repetition rates above about 10 kilohertz), the work suggests, nanobubbles on the heater surface between pulses will make it difficult or impossible to control bubble formation properly.